Iván Hernández Dalas: Designing long-travel axes: When rack and pinion outperforms ball screws and linear motors
Sponsored by GAM . A gearbox, pinion, and rack system provide the 7th axis, or lateral movement, for an articulated robot. (Image: GAM.) Pull a tape measure out a few inches and the blade is rigid. Keep pulling and at some point it starts to flex and wobble, then eventually buckles. It is a problem engineers know well when designing long-travel axes. There are three main ways to create precise straight-line motion in machines: rack and pinion, ball screws, and linear motors. In this article, we’ll explore when rack and pinion is the best choice—and when others might be better. Understanding the three technologies A rack and pinion works by engaging a rotating gear called the pinion against a toothed bar called the rack. Depending on the setup, either the rack moves while the pinion stays fixed, or the pinion assembly travels along a fixed rack. A ball screw works on a similar idea. It is essentially a precise threaded rod with a nut that rides along it. Spin the rod and the nut t...